EPOXY FLOORING
Epoxy flooring is known for its exceptional properties, including high durability, chemical resistance, seamless and easy-to-clean surface, as well as its ability to bond effectively to various substrates, making it a versatile and long-lasting choice for industrial and commercial applications.
Epoxy flooring is highly regarded in the industrial and commercial sectors for its exceptional mechanical properties and outstanding dimensional stability. When expertly cured, epoxy flooring boasts remarkable resistance to chemicals and heat, making it a top choice for various applications. Its minimal shrinkage further enhances its durability, making epoxy flooring a reliable and long-lasting solution.
Why Epoxy Flooring for industries?
Epoxy flooring plays a vital role in the industry for several compelling reasons:
1. Durability: Epoxy coatings are exceptionally tough and can withstand heavy machinery, high traffic, and even chemical spills, ensuring the longevity of industrial floors.
2. Safety: Epoxy flooring provides a non-slip surface, reducing the risk of workplace accidents, and making it an ideal choice for safety-conscious industries.
3. Chemical Resistance: Epoxy coatings are highly resistant to chemicals and corrosive substances, safeguarding the integrity of the flooring in environments where such exposure is common.
4. Hygiene: Epoxy is easy to clean and maintain, promoting a hygienic working environment, crucial in industries like pharmaceuticals and food processing.
5. Aesthetic Appeal: Beyond functionality, epoxy floors can be customized with various colors and finishes, enhancing the overall aesthetics of industrial spaces.
6. Light Reflectivity: Epoxy floors are reflective, which can help improve visibility and reduce the need for additional lighting in large industrial facilities.
7. Cost-Efficiency: Epoxy flooring is a cost-effective choice due to its long lifespan, minimal maintenance requirements, and reduced need for frequent replacements.
8. Seamless Surface: Epoxy provides a seamless surface that prevents dust and contaminants from settling into cracks or crevices, ensuring a cleaner and safer workspace.
9. Quick Installation: Epoxy flooring can be applied relatively quickly, minimizing downtime in industrial operations and allowing for faster project completion.
10. Environmental Benefits: Many epoxy coatings are low in volatile organic compounds (VOCs), making them environmentally friendly and compliant with sustainability goals.
In summary, epoxy flooring is indispensable in the industry for its ability to provide robust, safe, and visually appealing surfaces that contribute to productivity, worker well-being, and the overall efficiency of industrial operations.
TYPES OF EPOXY COMPOSITON
THREE MAIN TYPES OF EPOXY FLOOR COATING
There are three main types of epoxy resins commonly used in epoxy floor and wall coatings: Bisphenol A, Bisphenol F, and Novolac. Epichlorohydrin and phenolic reactions form all three and the physical and performance properties are determined by the number and kind of phenolic compounds. All three types of resins have certain advantages and formulators need to use specialty additives to impart balanced properties that are desirable to coatings installers like surface appearance and application properties.
Bisphenol A
The most popular form of epoxy resin that is used for epoxy coatings is Bisphenol A. Bisphenol A has a honey-liquid consistency and is an extremely versatile resin. Bisphenol A is available in many molecular weights. Their variety of molecular weights is what makes Bisphenol A especially versatile for the epoxy application. Bisphenol A is most widely used for flooring systems, in addition to solid coatings. Bisphenol A epoxy resin is the most common type for concrete coatings because of its excellent adhesion, toughness, abrasion resistance, and chemical resistance. Due to its especially thick natural consistency, there will commonly be additives and diluents which are added into the Bisphenol-A epoxy formula to enhance workability and adhesion. These additives lessen crosslink density which lowers the chemical resistance.
Bisphenol F
Bisphenol F epoxy will typically be more expensive than Bisphenol A epoxy. This is because Bisphenol F epoxy is able to be used for a greater variety of applications. Bisphenol F resins have lower viscosity which means fewer additives and diluents are added which translates to higher chemical resistance. Bisphenol F is especially chemically resistant, and are more likely to be used as varnishes or lacquers, and for application regarding water pipes, adhesives, supermarket food packaging, plastics, dental sealants, and liners. Another advantage is that Bisphenol F has less tendency to crystallize at lower temperatures compared to Bisphenol A resins. Bisphenol F can be blended with Bisphenol A and other resins to reduce viscosity and increase resistance to crystallization.
Novolac
Novolacs are made using excess phenol and modifying Bisphenol F Resins. The viscosity of Novolac resins is higher than Bisphenol F and its functionality is considerably greater than both Bisphenol A and Bisphenol F resins. The higher viscosity and greater functionality of Novolacs give them superior heat and chemical resistance than their Bisphenol A and Bisphenol F counterparts. The greater chemical resistant qualities is a result of the very tight crosslink density because of Novolac’s higher functionality. These properties also make Novolac resins more brittle than Both Bisphenol A and F resins so formulators need to address that with additives and hardener selection. The greater heat resistance is the result of the larger number of aromatic rings. As to be expected Novolac resins have a higher cost to go along with their higher performance.
Why ChemCoats for Epoxy Flooring?
Why Choose ChemCoats For Epoxy Flooring?
- 15 years of Industrial Epoxy flooring services in India
- Expert guidance and meticulous attention to every detail.
- 100% transparency and customer satisfaction
- Exceptional craftsmanship and a dependable flooring system designed to deliver long-lasting performance
- High-quality installation services with modern equipment
- The core vision of Chemcoats is to fulfill all the industrial flooring requirements of our esteemed clients and deliver unparalleled service
- We excel in managing time-sensitive projects and plant shutdowns
- Guaranteeing on-time completion of projects by our skilled team
- We provide 100% support even after the entire project is finished, ensuring clients needs are always met.
Advantages of chemcoats epoxy flooring
- Exceptional Chemical and Heat Resilience
- Exceptional Scratch and Impact Endurance
- Unyielding Durability and Toughness
- Guarantees Utter Satisfaction
- Striking High-Gloss Finish
- Exceptional Heat Tolerance
- Outstanding Resistance to Abrasion
- Remarkable Impact and Pressure Resilience
- Adaptable Thicknesses for Versatile Use
- Eye-catching, Vibrant Color Selection
- Non-Slip and Easy to Maintain
- Resilient Against Weather Conditions
Our Other Industrial Flooring Services
If you’re looking to learn more about our industrial flooring services, We’re here to provide you with detailed information and assistance.